How to Select Carbide Bandsaw Blades

How to Select Carbide Bandsaw Blades
Like bi-metal blades, carbide-tipped bandsaw blades are made of at least two different types of material. In most cases, carbide tips are welded to a high-strength alloy back, providing a longer lasting, smoother cutting blade. Carbide bandsaw blades perform particularly well when cutting large quantities of hard materials. Metal-cutting operations requiring carbide-tipped blades must use a saw capable of running the required blade speeds. Here are some guidelines to help you choose the best Carbide bandsaw blades for your needs.

Step #1: Analyze the Sawing Application

  • Machine: Determine the band size for the machine (Length x Width x Thickness).
  • Material: Determine the following for the material to be cut:
    • Material Type/Grade
    • Size
    • Shape
    • Will material be stacked/bundled, or cut one at a time?
  • Operation: Is this a production, or general purpose sawing operation?

Step #2: Determine the best product for the application

Use the charts below.
    • Locate the type of material to be cut in the top row.
    • Read down the chart to find which blade is recommended.
Lenox carbide production sawing

Step #3: Determine the proper number of teeth per inch (TPI )

  1. Determine the size and shape of the material to be cut
  2. Identify the chart to be used (square solids, round solids, or tubing/structurals)
  3. Read teeth per inch (TPI) next to material size
Use the Carbide Tooth Selection chart below.
    • If having difficulty choosing between two pitches, the coarser of the two will generally give better performance.
    • When compromise is necessary, choose the correct TPI first.A general rule for bundles: Determine the correct TPI for the largest continuous cross section.
Lenox Carbide bandsaw blade TPI selection chart

Step #4: Confirm the Desired Product is Available

  • Go to our Carbide Bandsaw Blades for the product you have selected.
  • Confirm that product is available in the correct blade width and TPI.

Lenox Carbide Bandsaw Blades

LENOX TRI-MASTER®

Versatile Carbide Tipped Blade

PRECISION TRIPLE CHIP GRIND
  • Smooth cuts, excellent finish
HIGH PERFORMANCE BACKING STEEL
  • For long blade life
GENERAL PURPOSE BLADE
  • Perfect for cutting of a wide variety of materials
Application
Aluminum/ Non-Ferrous, Carbon Steels, Alloy Steels, Bearing Steels, Stainless Steels, Mold Steels, Tool Steels, Wood, Titanium Alloys, Nickel-Based Alloys, (Inconel®)
Lenox TRI-MASTER Cutting Applications
Specifications
Lenox Tri-master Specs
Lenox Trimaster

LENOX HRc®

Carbide Tipped Blade for Case and Through-Hardened Materials

HIGH QUALITY, MICRO-GRAINED CARBIDE
  • Outstanding durability
STRONG TOOTH DESIGN
  • Superior edge strength and strip resistance
NEW HIGH PERFORMANCE BACKING STEEL
  • Excellent fatigue life
REPLACES ABRASIVE CUT OFF OPERATIONS
Application
Carbon Steels, Stainless Steels, Case Hardened Materials
Lenox HRc Cutting Applications
Specifications
Lenox hrc Specs
Lenox hrc

LENOX MASTER GRIT®

Carbide Grit Edge Blade for Cutting Abrasive and Hardened Materials

TUNGSTEN CARBIDE PARTICLE GRIT
  • Metallurgically bonded edge
GULLETED
  • For applications greater than 1/4”(6.4mm) in cross-section
CONTINUOUS
  • For applications less than 1/4”(6.4mm) in cross-section
Application
Case Hardened Materials, Other: Fiberglass, Steel Belted Radial Tires, Composites
Lenox master-grit Applications
Specifications
Lenox master-grit Specs
Lenox Master-Grit

LENOX CAST MASTER™

Superior Performance in Aluminum Cutting Applications

LONG BLADE LIFE IN FOUNDRY APPLICATIONS
  • Special grade of carbide is designed to wear slowly when cutting aluminum
CUTS FREELY AT INCREASED CUTTING RATES
  • Multi-chip tooth design reduces cutting forces limiting vibration. Precision grind prevents material build up on tooth edge.
Application
Aluminum/Non-Ferrous, Castings, Gates & Risers, Wood, Composites
Lenox Cast-Master Applications
Specifications
Lenox Cast-Master Specs
Lenox Cast-Master

LENOX ARMOR CT™ BLACK

For Extreme Cutting Rates

ARMOR COATING PROVIDES FASTER CUTTING AND HIGHER PRODUCTIVITY
  • Aluminum, Titanium and Nitrogen (AlTiN) combine to form a tough coating that protects each tooth from heat and wear with an armor-like barrier
EXTENDS BLADE LIFE BY PREVENTING HEAT BUILD UP
  • Improved, thicker coating now forces even more heat into the chips, instead of the blade or workpiece
HIGH PERFORMANCE BACKING STEEL WITH EXCELLENT FATIGUE LIFE
  • Optimized heat treat and backing steel preparation minimizes premature band breaks
TAILORED TO CUT A WIDE RANGE OF METALS
  • High quality, micro grained carbide
Application
Carbon Steels, Tool Steels, Alloy Steels, Titanium Alloys, Bearing Steels, Structural Steels, Stainless Steels, Mold Steels
Lenox ARMOR CT Black Applications
Specifications
Lenox ARMOR CT Black Specs
Lenox ARMOR CT Black
Products to compare:
Comparing Products

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